Views: 24 Author: Site Editor Publish Time: 2025-05-30 Origin: Site
For personal care brands, ensuring a professional, mess-free finish during the deodorant stick bottle filling process is essential to product quality and customer satisfaction. Whether you’re a startup or a high-volume brand, learning how to fill and seal a deodorant stick bottle the right way ensures a longer shelf life, improved user experience, and fewer returns.
At BEYAQI, a global custom deodorant bottle manufacturer, we guide our clients through the process from design to production—and that includes offering expertise on optimal filling and sealing techniques.
Before discussing how to fill and seal deodorant packaging, selecting the right packaging format is critical. BEYAQI offers a wide variety of twist-up, push-up, and refillable deodorant stick bottles, compatible with hot-pour or solid formulas.
When choosing a model, consider:
Filling temperature (hot or cold)
Sealing mechanism (snap-on cap, screw cap, plug seal)
Material compatibility with your formulation (e.g., PCR plastic, PP, or aluminum)
User experience preferences (refillable vs. disposable)
The actual deodorant stick bottle filling process depends on your product type, but here’s a general guideline for solid or hot-pour formulas:
Melt the deodorant base to a temperature between 65°C–85°C, depending on the formula.
Preheat the deodorant bottles slightly to prevent shock cooling and cracking.
Fill the bottles from the bottom (for dual-chamber styles) or top-fill using a nozzle or dosing machine.
Allow the product to cool and solidify naturally or in a cooling chamber.
Level off the top surface using a heated spatula if needed for aesthetics.
For automated filling, BEYAQI can design bottle dimensions tailored for your machines, ensuring high-speed precision and minimal waste.
Once filled, it’s time to seal deodorant packaging effectively to protect the product during shipping, storage, and use.
Snap-on inner plug: Offers added protection from leaks and contamination.
Twist-lock caps: Ideal for travel-friendly and tamper-resistant packaging.
Heat-shrink bands: Common for added hygiene and tamper evidence.
Foil or membrane seals (optional): Often used for natural or sensitive formulas.
At BEYAQI, we help you match the right sealing method to your product’s viscosity, temperature sensitivity, and branding goals.
After you fill and seal a deodorant stick bottle, testing ensures that every unit meets high standards before shipping to retailers or customers.
Leak tests (inverted storage or drop testing)
Temperature durability (hot room/cold room tests)
Twist function and glide smoothness
Cap locking and resealing ease
BEYAQI applies rigorous QC protocols at scale to ensure consistent performance for every custom order.
We’re not just a packaging supplier—we’re your development partner. As a trusted OEM and ODM deodorant packaging manufacturer, BEYAQI offers:
Custom mold design to match your filling process
Material flexibility including PCR and biodegradable options
Fast lead times and low MOQs for startups and large brands alike
Filling and sealing consultation with every order
From luxury solid sticks to eco-friendly refillable options, BEYAQI ensures your packaging not only looks great—but performs flawlessly.
Knowing how to properly fill and seal a deodorant stick bottle is a core part of launching a successful personal care product. From formulation compatibility to leak prevention and usability, each detail affects the final experience.
At BEYAQI, we combine engineering know-how, sustainable thinking, and manufacturing expertise to help brands scale without compromising quality.
Contact BEYAQI today for consultation and a free sample evaluation. Your product deserves a package engineered for success.
